The High Voltage Battery Training System HYBBAT02 is an innovative educational tool designed to provide hands-on experience in managing and diagnosing high-voltage battery systems in electric vehicles. This system utilizes OEM components sourced from a Toyota Prius II, offering students a realistic and engaging learning experience.
Key Features:
- OEM-Based Components: The system incorporates actual high-voltage battery cells, relays, and other key components from a Toyota Prius II, ensuring an authentic learning experience.
- Safe and Interactive: All high-voltage components are securely enclosed within a plexiglass enclosure, prioritizing safety while maintaining clear visibility for observation and interaction.
- Realistic Functionality: Students can perform critical tasks such as:
- Connecting and disconnecting the service plug, following proper interlock procedures.
- Measuring battery voltage and individual cell voltages.
- Analyzing power transfer from the battery to the inverter.
- Observing the operation of high-voltage relays and the soft-start relay.
- Understanding the system startup and shutdown sequences.
High Voltage System for Practical Learning
Students gain hands-on experience in managing high-voltage battery systems, a crucial skill for electric vehicle technicians. They deepen their understanding of high-voltage battery operation, including voltage distribution, cell management, and power transfer. Furthermore, students improve their safety awareness by learning proper safety protocols for handling high-voltage components, including service plug management and interlock procedures.
This training system replicates the high-voltage battery management system found in the Toyota Prius II. It includes critical components such as a service plug, high-voltage relays, and a detailed wiring diagram. The system enables students to safely connect and disconnect service plugs, measure voltage at the battery and inverter, and analyze power transfer processes. High-voltage components are clearly visible, allowing for detailed observation, while safety is maintained through protective plexiglass enclosures.
The trainer uses real OEM components to deliver an authentic educational experience. It features a 201.6V battery system that is divided into two sections, providing opportunities for students to measure voltage across individual sections and cells. LED indicators visually represent relay and inverter status, enhancing the learning process.
Diagnostics and Hands-On Learning
The interactive nature of the system makes it an effective tool for teaching complex concepts in a clear and engaging manner. Its compact and portable design allows for easy integration into various classroom and workshop settings. The plexiglass enclosure provides a safe learning environment for both students and instructors.
A key feature of this system is its ability to replicate real-world scenarios, offering slowed-down startup sequences for detailed analysis. Students can observe the activation of high-voltage relays, including a soft-start relay, in a controlled environment. This functionality supports step-by-step exploration of battery power transfer to the inverter, helping students understand complex processes.
The training unit also emphasizes practical safety protocols. Students are guided through service key removal, fuse checks, and interlock functions, all based on manufacturer recommendations. With the inverter cover equipped with an interlock feature, the system ensures that hands-on training is conducted safely while maintaining full visibility of components.
Compact and Portable Design
Designed for flexibility, the High Voltage Battery Training System is lightweight and portable. It can be powered by a 220V or 110V power source, a 12V battery, or a DC 12V adapter, making it suitable for various classroom and workshop environments. Its compact size allows easy transportation and integration into existing lesson plans, ensuring that educators can adapt it to different teaching scenarios.
Key Applications
The High Voltage Battery Training System is ideal for various educational settings, including vocational schools, colleges, and universities offering programs in automotive technology, electric vehicle maintenance, and battery technology. It is also a valuable tool for technical training centers and corporate training programs within automotive manufacturers and service providers.
The High Voltage Battery Training System provides a valuable and realistic platform for students to learn about high-voltage battery management in electric vehicles. By incorporating real-world components and offering interactive features, this system prepares students for the demands of the evolving automotive industry.
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